Variable Spring Supports

Constant spring supports allow vertical movements of the pipe due to thermal expansion or contraction and have a fixed load output throughout their travel range. They are used when vertical movement is high (from 50-75 mm upwards) and when stress at the pipe nozzles and equipment has to be very limited. There is a wide range of models, sizes and types in order to cover a very extensive range of loads, travels and installation configurations, being used as a hanger (above the pipe) or as a support (below the pipe).

Variable Spring Supports

  • Purpose: Designed to compensate for small to medium vertical displacements of pipelines (typically up to 50–75 mm) caused by thermal expansion or contraction, while carrying the pipe load.

  • Working principle: Contains a helical coil spring housed in a steel canister. The supporting force varies linearly with spring compression or extension.

  • Design models (according to PIHASA):

    • CVC – displacement ≤ 12 mm

    • CV – 12 mm < Δy ≤ 25 mm

    • CVL – 25 mm < Δy ≤ 50 mm

    • CVLL – 50 mm < Δy ≤ 80 mm

  • Allowable load variation: According to MSS SP-58, the load variation between cold (installation) and hot (operating) positions must not exceed 25%.

  • Main components:

    • Coil spring (single or multiple)

    • Canister with corrosion protection

    • Adjustment & locking device (e.g., turnbuckle)

    • Travel scale and load indicator

    • Nameplate with design data

  • Installation types:

    • As hangers (top-mounted, suspending the pipe)

    • As supports (bottom-mounted, pipe rests on the unit)
      Several types (A–H) are available depending on the mounting conditions.

  • Commissioning requirements: Cold load must be preset; travel stops must be removed after installation; locking nuts properly tightened.


Advantages and Applications

  • Ensures safe support of piping while allowing controlled vertical movements.

  • Reduces stress on nozzles, flanges, and equipment.

  • Used where vertical displacement is relatively small and load variation ≤ 25% — common in thermal power plants, chemical plants, refineries, and pipelines around turbines, pumps, and compressors.

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